What Is Lathe Chuck?
A lathe chucks are basically a part of a lathe machine that is installed on top of a lathe. The lathe chuck is operated either manually or by using a power supply. The main use of a lathe chuck is to hold the material block it operates on. This keeps the piece to be machined when it spins.
It can hold both symmetric as well as asymmetrically shaped objects, especially those that lack radial symmetry. In addition to lathe machines, chucks are also used in places such as milling machines.
Lathe Chuck Types:
#1. Magnetic Chuck
Magnetic chucks are used to hold very thin pieces. These lean pieces are made of magnetic material that normally cannot be caught in the chuck. At times, due to the pressure of the jaws of the ordinary chuck, there is a possibility of bending, bending, twisting, or any kind of deformation of the workpiece. In such cases, the magnetic lathe is used.
The chuck consists of either an electromagnet or a permanent magnet. It is from these magnets that the wheel receives the radiated magnetic flux. This magnetism helps the chuck to hold the workpiece.
How Does a Magnetic Chuck Work?
When the lathe is turned, the magnetic flux passes through the workpiece and captures it. When the lathes are turned off, the magnets are removed.
The magnets are then brought into contact with highly permeable objects known as keepers. These keepers short-circuit the flux, preventing the flux from passing through the workpiece.
#2. Four Jaw Independent Chuck
In a four-jaw independent chuck, each stepped jaw is driven separately by a separate screw. This feature allows the four-jaw independent chuck to be clamped to any shape. Shapes like round, rectangular, square, irregular, etc., can be fastened by this type of chuck using between two and four available jaws.
The extra features slow down the operating process and also require a lot of practice to operate. This chuck also requires the bits of help of an indicator gauge.
The jaws of these chucks are also variable. It can be used for insiders or outsides clamping according to the task. As an advantage, the four-jaw independent chuck is the most reasonably priced type of lathe chuck.
#3. Combination Chuck
The combination of chuck is used as both a Self-centering chuck free chuck. This distinctive feature of this chuck helps to take advantage of both types of chucks. The jaws are driven independently by separate screws. They are also powered by scroll discs.
The frame has teeth cut into the bottom that interlock with the scroll. These jaws move radially with screws. This movement occurs when the scroll is rotated by the pinion.
#4. Three Jaw Universal Chuck
The three-jaw lathe chuck is the most widely used chuck. The jaws of this chuck are at 120-degree angles to each other. These jaws are made of high-quality steel. When the chucks are operated on, the jaw teeth are attached to the beveled teeth.
This interlocking causes a moment of all threes jaws towards or away from the chuck center. This moment depends on the direction of rotation of the bevel pinion. The chucks key, which is a square end key, operates the pinion. Three-jaw lathe chucks are typically employed to hold shapes such as round and hexagonal-shaped workpieces.
The unique feature of three-jaw chucks is that the job is automatically centralized in a very short time. This chuck suffers from the disadvantage that the holding capacity is reduced because only three jaws are used, and centering accuracy is soon lost due to wear.
#5. Collet Chuck
Collet chucks are commonly employed to hold bar stock in factories or industries where work needs to be set quickly and centered accurately. The chuck is attached to the axle by a nut. A collet is a lean cylinder-shaped bush. These collets have slots cut along their length along the perimeter.
The inner aperture of the collet is of the following shape- hexagonal, cylindrical, square, etc. This shape depends on the size of the workpiece passing through it. The outer surface of the collet is thin. This tapered surface joins the taper hole on the body of the chuck.
The tail end is threaded; this tail end interlocks with a key. When the keys are turned from the outside, it pulls the collet in. Due to this springy movement, the thin split end gets buried inside. This allows the workpiece to be firmly placed in the chuck with precision.
And the workpiece is placed in the chuck safely and accurately. There are several types of collectors used to hold different sizes of bar stock.
#6. Drill Chuck
A drill chuck is typically used to hold a linear shank drill, reamer, or tap for drilling, reaming, or tapping operations. The chuck can be mounted in the headstock or tailstock spindle. Drill chucks have centering jaws. These centering jaws are operated by turning a key.
#7. Air or Hydraulic Operated Chucks
This type of chuck is shown in the figures. It is used in mass production works for its fast & effective capture ability. The mechanism consists of a hydraulic or air cylinder mounted on the rear end of the headstock spindle and rotating with it.
Fluid pressures are delivered to the cylinders by operating a valve with a lever, and the piston will slide within the cylinders. The movements of pistons are transmitted to the jaws by a connecting rod & link, and the jaws securely hold the workpiece.
Also, Read: What Is a Files Tools? | Types of Files Tools
Different of Lathe Chucks:
Many different forces are generated when the cutting operation is performed on the machine. To avoid vibration and reduce shock during cutting operations, the tool needs to be firmly held in the tool’s post with the help of a bolt.
There are different types of workholding devices for different tasks. We will focus on describing the difference between the types of lathe chucks. A lathe chuck is mounted on the headstocks of the lathe and can be operated manually or under power.
Typically, it is used to hold rotating workpieces, such as a bar, and can also hold some irregularly shaped objects that lack radial symmetry. Although the primary function of a lathe chucks is for the lathe, there are cases where a manual chuck can also be mounted on a milling machine to achieve concentric clamping.
1#. Manual Lathe Chuck
Open or close the jaws manually with a screw or pinion. A manual type chuck is actuated by using a T-handle wrench in the access hole on the outside diameter of the chuck. The manual chuck can be equipped with a one-piece jaw or a two-piece jaw with a removable top jaw.
To improve efficiency, Shank also offers a “quick-change” chuck that allows jaws to be changed in seconds compared to minutes, allowing you to increases your productivity.
#2. Power Lathe with Quick-Change Jaws
Allows manufacturers to cut down more time to set up the machine than it should be. Additionally, the Power Lathe with Quicks Change Jaws reduces the time it takes to change the setup on the chuck from each job, providing a faster return on investment for a chuck that costs more than a standard soft top jaw. it occurs.
#3. Power Lathe Chuck with Through Hole
Through-hole makes machining of larger raw material diameters possible, and functional components hardened, and ground on all sides guarantee a high level of run-out and repeat accuracy. It also allows for bar-feeding applications for ultimate throughput while keeping the machine running at all times.
#4. Power Lathe Chucks Without Through Holes
Like the Power Lathe Chuck with Through-holes, these chucks also guarantee a highs level of run-out and repeat accuracy. Chucks without through-holes are also well protected from dirt and chips, which makes them suitable for use in both vertical and horizontal lathes.
#5. Pneumatic Power Chuck
With a large through-bore, this power chuck is good for machining pipe and comparable workpieces commonly found in the oil and gas industries. The chucks are pneumatically actuated by means of a mounted or integrated cylinder.
The main advantage of these clamping devices is that they do not require space for the hydraulic unit. As a result, this is suitable for rapid opening and closing movements of the clamping device.
Depending on the operation, different work holders and lathe chucks are used. Learn more about our selection of Lathes Chucks with Shank, our preferred supplier for this type of tool holder.